TC 206LS CalTrans Power Supply
AC Input, 120W Single DC Output
FEATURES:
- For use in CalTrans 332 and 334 cabinets
- For use in Traffic Intersection Control Systems
- For use in LED Road Signs
- High Efficiency / High Reliability
- For use in existing and new configurations
- Custom Configurations Available
- Description
- Specifications
- Data Sheets
Description
TC206LS 206LS Power Supply CalTrans is a chassis mounted, open frame, single output switching power supply capable delivering up to 120 Watts DC, and intended specifically for use in Caltrans TEES 332L, 334L and 336L cabinets fitted with PDA2-LS Power Distribution Assemblies. These are designed for non-redundant “cold pluggable” installation in the end product. AC input, PE, and DC power output connections are through a 6-circuit connector at the rear of the supply. This unit is convection cooled, with an extended operating temperature range. It is not interchangeable with earlier Caltrans Model 206 linear or current Model 206L switching type power supplies without requiring cabinet modifications.
TC206LS is similar to the original 206L but re-configured into a smaller overall size for use in compact Power Distribution Assemblies designated PDA2-LS. The compact PDA creates space for traffic cabinet vendors to install additional optional component modules. Changes affecting the form, fit, function or other features outlined in this document shall not be permitted without prior notification and approval of the user. Specific design requirements are detailed in the TEES document.
| INPUT | |
| Voltage/ Current Rating | AC 90-250V, 47-63Hz, 1.6A max, Single Phase |
| TEES Minimum | AC 90-132V, 57-63Hz, 1.6A max |
| Fusing | AC 3.15A, 250V delayed (slow-blow) action 5x20mm AG cartridge type external line fuse provided, operator accessible. Fuse IEC 60127 certified. |
| Inrush Current | Soft start (~25ºC cold start) 30Apk @ AC 115V |
| Power Factor | >0.98 line PFC typical at AC 115V, full load |
| Efficiency | At AC 115V: >75% @ 1.0A; >84% @ 2.5A; >86% @ 5.0A |
| OUTPUT | |
| Voltage/Current (V/A) | V1 |
| Model CM121-5-M1375G | 24.0V, 5.0A |
| Total loading not to exceed 120 Watts at 74ºC | |
| Output Voltage Setpoint | Factory preset within ±2.0% of nominal voltage |
| Line Regulation | <±2.0% at the output connection over the full AC input range and 0 – 100% output loading |
| Minimum Loading | None required |
| Output Turn-on Delay | <200mSec from AC turn-on |
| Over/ Under Shoot | None at turn-on or turn-off |
| Stability | <±0.2% output drift after 20 minute warm-up |
| Temperature Coefficient | <±0.02%/°C, 0° - 50°C, after 20 minute warm-up |
| Dynamic Response | <±5.0% deviation with a 50% load change at a slew rate of 1A/μsec. Output recovers to within 5% in less than 300μsec |
| Ripple and Noise (PARD) | 2.0V max peak-to-peak / 500mV RMS nominal at the output terminal with a 20MHz bandwidth limit. May be measured with a 0.1μF ceramic capacitor in parallel with a 22μF tantalum capacitor connected between the measured output and its return |
| Over Voltage Protection (OVP) | Non-crowbar type from 27.6V to 32.4V |
| Over Current/ Short Circuit Protection | Protected against overload from 6A to 8A and short-circuit faults. Automatic recovery when overload removed |
| Over Temperature Protection | Internal temperature sensing. Causes output to shut down. Automatic recovery |
| Output Transient Protection | Minimum 1400W voltage transient suppressor provided |
| Output Fusing | AC 8.0A, 250V delayed (slow-blow) action 5x20 AG cartridge type external fuse provided in the (+) output, operator accessible. Fuse IEC 60127 certified |
| SIGNALS, INDICATORS AND CONTROLS | |
| AC Power Indicator | Front panel mounted, single-color LED. Red indicates AC power ON. Off indicates an input fault |
| DC Power Indicator | Front panel mounted, single-color LED. Green indicates DC power ON. Off indicates an output fault |
| Output Test Points | Two “banana jack” type test sockets provided on the front panel, color coded red and black. Allows operator to verify output voltage |
| MECHANICAL | |
| (Refer to JE Outline Configuration Dwg, P/N 03751-000.) | |
| Mounting Orientation | Designed for vertical insertion into a TEES speci-fied Power Distribution Assembly PDA #2LS |
| Weight | 1.25Kg [2.75lbs] |
| Retaining Fastener | A single operator accessible 10-32 UNC captive panel fastener is provided on the front panel. PEM PF11-032-1 |
| OPERATING ENVIRONMENT | |
| Operating Temperature | -34.6º – +165.2ºF (-37.0º – +74.0ºC) ambient at full load |
| Cooling | Convection only |
| Relative Humidity | Up to 95% RH, non-condensing |
| Operational Vibration | 0.75G peak, 5 – 500Hz along three orthogonal axis |
| Storage Temperature | -40º to +185ºF (-40º to +85ºC) |
| Altitude | Operating to 10,000 ft. Storage to 30,000 ft. |
| MTBF | Designed for 150,000 hrs at 25°C |
| INTERCONNECT | |
| Input/ Output Connector | 6-circuit (2x3) panel-to-panel plug with 0.250”[6.35mm]x0.055”[1.40mm] blade type contact terminals, rated 15A/pin. General purpose black phenolic insulator material. Secured in the unit rear panel. Cinch model P-2406H-SB. Mates with Cinch model S-2406-SB or equivalent. |
| Note: Use of the specified mating connector is required to insure proper current capacity | |
| Pin # | Function |
| 7 | +V1 (+24VDC) Output |
| 8 | DC Ground |
| 9 | Earth Ground |
| 10 | No Connection |
| 11 | N – Neutral (ACC) Input |
| 12 | L – Line (AC) Input |
| Note: Pin number assignments per CalTrans spec TEES 2009. | |
| SAFETY, REGULATORY AND EMC | |
| Designed to comply with the relevant industry standards of the authorities having jurisdiction, typically UL 60950-1, CSA 22.2 and IEC 60950. | |
| EMI Filtering | Meets CISPR22B Level B, EN55022 Level B, and FCC Part 15, Level B, for conducted emissions |
| Harmonics | Meets EN 61000-3 (harmonics and voltage fluctuations) |
| Touch Current | 1.2mA max @ 50/60Hz, 264V AC per UL 60950 test procedures (Sec. 5.0) |
| Routine Factory Tests | Di-electric strength (hi-pot) to 2121V DC input- to-chassis and input-to-outputs; MegOhm to 500V output-to-chassis |
